Gukoresha ikoranabuhanga ryo gusudira hakoreshejwe laser-arc hybrid hybrid rikoresha imbaraga nyinshi mu nzego zitandukanye z'ingenzi

01 Ubushuhe bw'imashini nini ya laser-arc hybrid

Ubusudi bunini (ubunini bwa ≥ 20mm) bugira uruhare runini mu gukora ibikoresho binini mu nzego z'ingenzi nko mu kirere, mu ngendo no kubaka amato, gutwara abantu muri gari ya moshi, nibindi. Ibi bice bikunze kurangwa n'ubunini bunini, imiterere y'ingingo igoye, n'ahantu hagoye gukorera. Ubwiza bwo gusudisha bugira ingaruka zitaziguye ku mikorere n'ubuzima bw'ibikoresho. Bitewe n'umuvuduko wo gusudisha ugenda buhoro n'ibibazo bikomeye byo gusuka, uburyo bwa gakondo bwo gusudisha bufite imbogamizi nko kudakoresha neza ingufu, gukoresha ingufu nyinshi, no gusigarana imbaraga nyinshi, bigatuma bigorana kuzuza ibisabwa mu gukora. Ariko, ikoranabuhanga ryo gusudisha rya laser-arc hybrid ritandukanye n'ikoranabuhanga rya gakondo ryo gusudisha. Rihuza neza ibyiza byogusudira hakoreshejwe laserna arc welding, kandi ifite imiterere y’ubujyakuzimu bunini bwo kwinjira, umuvuduko wo gusudira wihuta, imikorere myiza cyane no kunoza ubuziranenge bw’ubusudi, nk’uko bigaragara ku Ishusho ya 1. Kubwibyo, iri koranabuhanga ryakuruye abantu benshi kandi ryatangiye gukoreshwa mu bice bimwe na bimwe by’ingenzi.

Ishusho ya 1 Ihame ryo gusudira hakoreshejwe laser-arc hybrid

02Ubushakashatsi ku gusudira amasahani manini hakoreshejwe laser-arc

Ikigo cy’ikoranabuhanga mu nganda cya Noruveje na Kaminuza y’ikoranabuhanga ya Lule muri Suwede byize ku miterere y’imirongo ivanze ifite ubunini bwa 15kW ku byuma bito bito bifite ubugari bwa 45mm. Kaminuza ya Osaka n’Ikigo cy’Ubushakashatsi ku byuma bito mu Misiri bakoresheje laser ya 20kW mu gukora ubushakashatsi ku buryo bwo gusudira ibyuma bito bivangwa na laser-arc (25mm), bakoresheje agace ko hasi kugira ngo bakemure ikibazo cy’inyuma. Isosiyete ya Danemark Force Technology yakoresheje laser ebyiri za disk za 16 kW zikurikiranye kugira ngo zikore ubushakashatsi ku gusudira ibyuma bivangwa na laser-arc bifite ubugari bwa 40mm kuri 32 kW, bigaragaza ko gusudira ibyuma bito bivangwa na laser-arc biteganijwe gukoreshwa mu gusudira ibyuma biva mu mazi, nk’uko bigaragara ku Ishusho ya 2. Harbin Welding Co., Ltd. ni yo ya mbere mu gihugu ishoboye ubuhanga mu ikoranabuhanga ry’ibanze n’ikoranabuhanga ryo guhuza ibikoresho bya electrode ya arc hybrid ivanze na laser. Ni ubwa mbere nkoresha neza ikoranabuhanga ryo gusudira ibikoresho bya laser-dual-wire melting electrode arc hybrid welding mu nganda zigezweho mu gihugu cyanjye.

Ishusho ya 2. Imbonerahamwe y'imiterere y'ishyirwaho rya laser

Dukurikije aho ubushakashatsi buriho ubu ku bijyanye no gusudira amasafuriya manini ya laser-arc mu gihugu no mu mahanga, bigaragara ko guhuza uburyo bwo gusudira amasafuriya manini ya laser-arc n'umuyoboro muke w'icyuho bishobora gutuma amasafuriya manini asukwa. Iyo imbaraga za laser ziyongera zikagera kuri wati zirenga 10.000, munsi y'imirasire ya laser ifite ingufu nyinshi, imyitwarire y'ubushyuhe bw'ibikoresho, inzira yo gukorana hagati ya laser na plasma, imiterere ihamye y'amazi ashongeshejwe, uburyo bwo kohereza ubushyuhe, n'imyitwarire y'icyuma yo gusudira Impinduka zizaba ku rugero rutandukanye. Uko imbaraga ziyongera zikagera kuri wati zirenga 10.000, kwiyongera k'ubucucike bw'imbaraga bizarushaho kongera urugero rw'ubushyuhe mu gace kegereye umwobo muto, kandi imbaraga zo gusubira inyuma zizagira ingaruka zitaziguye ku ituze ry'umwobo muto n'urujya n'uruza rw'amazi ashongeshejwe, bityo bigira ingaruka ku gikorwa cyo gusudira. Impinduka zigira ingaruka zitari nke ku ishyirwa mu bikorwa rya laser n'ibikorwa byayo byo gusudira bivanze. Ibi bintu biranga igikorwa cyo gusudira bigaragaza mu buryo butaziguye cyangwa butaziguye ituze ry'igikorwa cyo gusudira ku rugero runaka, kandi bishobora no kugena ubwiza bw'ubushyuhe. Ingaruka zo guhuza amasoko abiri y'ubushyuhe ya laser na arc zishobora gutuma amasoko abiri y'ubushyuhe atanga imiterere yayo yose kandi akagira ingaruka nziza zo gusudira kurusha gusudira laser imwe na arc. Ugereranyije n'uburyo bwo gusudira laser ubwayo, ubu buryo bwo gusudira bufite ibyiza byo guhinduka cyane no gukurura cyane. Ugereranyije n'uburyo bwo gusudira laser bwa narrow gap bwa laser wire filling bwa plates nini, bufite ibyiza byo gushonga neza cyane no guhuza neza imiyoboro. Byongeye kandi, gukurura laser kuri arc byongera umutuzo wa arc, bigatuma gusudira laser-arc hybrid kwihuta kurusha gusudira arc gakondo nagusudira insinga z'icyuma gikoresha laser, hamwe n'ubushobozi bwo gusudira buri hejuru.

03 Gukoresha imbaraga nyinshi mu gusudira hakoreshejwe laser-arc hybrid

Ikoranabuhanga ryo gusudira hakoreshejwe laser-arc hybrid rikoreshwa cyane mu nganda z’ubwubatsi bw’amato. Meyer Shipyard mu Budage yashyizeho umurongo wo gukora ubushuhe bwa CO2 bwa CO2 bwa 12kW bwo gusudira ibyuma bifunganye n’ibikoresho bikomeye kugira ngo habeho ubushuhe bwa metero 20 z’uburebure icyarimwe kandi bigabanye urwego rwo guhinduka ku kigero cya 2/3. GE yateguye sisitemu yo gusudira ya fiber-arc hybrid ifite imbaraga ntarengwa zo gusudira 20kW kugira ngo isudire indege ya USS Saratoga, igabanya toni 800 z’icyuma cyo gusudira kandi igabanya amasaha y’abakozi ku kigero cya 80%, nk’uko bigaragara ku Ishusho ya 3. CSSC 725 ikoresha sisitemu yo gusudira ya fiber-arc hybrid ya 20kW, ishobora kugabanya guhinduka kwa welding ku kigero cya 60% no kongera ubushobozi bwo gusudira ku kigero cya 300%. Shanghai Waigaoqiao Shipyard ikoresha sisitemu yo gusudira ya fiber-arc hybrid ya 16kW. Umuyoboro w’ibikoresho ukoresha ikoranabuhanga rishya ryo gusudira hakoreshejwe laser hybrid + MAG welding kugira ngo habeho gusudira hakoreshejwe single-pass single-pass welding hamwe no gukora ibyuma bifite ubugari bwa mm 4-25. Ikoranabuhanga ryo gusudira hakoreshejwe laser-arc hybrid rikoreshwa cyane mu modoka zifite intwaro. Ibiranga gusudira ni: gusudira inyubako nini z’ibyuma, ku giciro gito, no gukora ibikoresho bigezweho.

Ishusho ya 3. Imodoka itwara indege ya USS Sara Toga

Ikoranabuhanga ryo gusudira hakoreshejwe laser-arc hybrid rikoresha ingufu nyinshi ryatangiye gukoreshwa mu nganda zimwe na zimwe kandi rizaba ingenzi mu gukora neza inyubako nini zifite ubugari bw'inkuta buciriritse n'ubunini. Kuri ubu, hari ubushakashatsi buke ku buryo bwo gusudira hakoreshejwe laser-arc hybrid rikoresha ingufu nyinshi, bugomba gukomezwa kurushaho, nko guhuza photoplasma na arc n'imikoranire hagati ya arc na pisine ishongeshejwe. Haracyari ibibazo byinshi bitarakemuka mu buryo bwo gusudira hakoreshejwe laser-arc hybrid rikoresha imbaraga nyinshi, nko ku idirishya rito ry'imikorere, imiterere idahuye y'imiterere y'ubuso, no kugenzura ubuziranenge bw'ubuso. Uko imbaraga z'umusaruro wa laser zo mu rwego rw'inganda zigenda ziyongera buhoro buhoro, ikoranabuhanga ryo gusudira rifite imbaraga nyinshi riziyongera vuba, kandi ikoranabuhanga rishya ryo gusudira hakoreshejwe laser-arc hybrid rizakomeza kugaragara. Gushyira mu mwanya w'aho ibintu biherereye, ahantu hanini no gushyira mu gaciro bizaba ari intambwe y'ingenzi mu iterambere ry'ibikoresho byo gusudira bifite imbaraga nyinshi mu gihe kizaza.