Gukoresha imbaraga nyinshi za laser-arc hybrid gusudira muburyo butandukanye

01 Isahani yuzuye laser-arc hybrid gusudira

Isahani ndende (uburebure ≥ 20mm) gusudira bigira uruhare runini mugukora ibikoresho binini mubice byingenzi nko mu kirere, mu bwato no kubaka ubwato, ubwikorezi bwa gari ya moshi, nibindi. ibidukikije. Ubwiza bwo gusudira bugira ingaruka itaziguye kumikorere nubuzima bwibikoresho. Bitewe n'umuvuduko wo gusudira buhoro hamwe nibibazo bikomeye bya spatter, uburyo gakondo bwo gusudira gaze ikingira gazi ihura ningorabahizi nko gukora neza gusudira, gukoresha ingufu nyinshi, hamwe n’ingutu nini zisigaye, bigatuma bigorana kuzuza ibisabwa byinganda ziyongera. Nyamara, tekinoroji ya laser-arc hybrid yo gusudira itandukanye nubuhanga gakondo bwo gusudira. Ihuza neza ibyiza byagusudiragusudira arc, kandi ifite ibiranga ubujyakuzimu bunini bwinjira, umuvuduko wo gusudira byihuse, gukora neza hamwe nubwiza bwiza bwo gusudira, nkuko bigaragara ku gishushanyo 1 Show. Kubwibyo, iryo koranabuhanga ryashimishije abantu benshi kandi ryatangiye gukoreshwa mubice bimwe byingenzi.

Igishushanyo 1 Ihame rya laser-arc hybrid gusudira

02Ubushakashatsi kuri laser-arc hybrid gusudira amasahani yuzuye

Ikigo cya Noruveje gishinzwe ikoranabuhanga mu nganda na kaminuza y’ikoranabuhanga ya Lule muri Suwede bize ubushakashatsi ku miterere y’imiterere ihuriweho hamwe munsi ya 15kW kuri 45mm yuburebure bwa micro-ivanze cyane-ifite imbaraga nkeya. Kaminuza ya Osaka hamwe n’ikigo cy’ubushakashatsi cya Metallurgical yo muri Egiputa bakoresheje lazeri ya 20kW ya fibre kugira ngo bakore ubushakashatsi kuri gahunda imwe yo gusudira laser-arc hybrid yo gusudira amasahani manini (25mm), bakoresheje umurongo wo hasi kugirango bakemure ikibazo cyo hasi. Isosiyete ikora ibijyanye n’ikoranabuhanga ya Danemark yakoresheje ibyuma bibiri bya kW 16 bya disiki zikurikirana kugira ngo ikore ubushakashatsi ku gusudira kuvangavanga ibyapa 40mm by’ibyuma kuri 32 kWt, byerekana ko biteganijwe ko gusudira ingufu za laser-arc biteganijwe ko bizakoreshwa mu gusudira kw’umuriro w’umuriro w’umuyaga wo hanze. . Ni ubwambere gukoresha neza imbaraga zikomeye za laser-dual-wire gushonga electrode arc hybrid gusudira hamwe nibikoresho mubikoresho byo murwego rwohejuru mugihugu cyanjye. inganda.

Igishushanyo 2. Igishushanyo mbonera cyo gushiraho

Ukurikije uko ubushakashatsi bugezweho bwa laser-arc hybrid yo gusudira amasahani manini mu gihugu ndetse no hanze yarwo, urashobora kubona ko guhuza uburyo bwo gusudira bwa laser-arc bivanga no gusiba icyuho gishobora kugera ku gusudira kw'ibyapa binini. Iyo ingufu za lazeri ziyongereye kugera kuri watt zirenga 10,000, mugihe cyo kurasa kwa lazeri ifite ingufu nyinshi, imyitwarire yumwuka wibikoresho, inzira yimikoranire hagati ya laser na plasma, imiterere ihamye yimigezi ya pisine yashonze, uburyo bwo guhererekanya ubushyuhe, na imyitwarire ya metallurgiki ya weld Impinduka zizabaho kurwego rutandukanye. Mugihe ingufu ziyongera kuri watts zirenga 10,000, kwiyongera k'ubucucike bizarushaho gukaza umurego wo guhumeka mukarere kegereye umwobo muto, kandi imbaraga zisubiramo zizagira ingaruka kuburyo butaziguye kumwobo muto no gutembera kwa pisine yashongeshejwe, bityo bigira ingaruka kubikorwa byo gusudira. Impinduka zigira ingaruka zitari nke mubikorwa bya laser hamwe nuburyo bwo gusudira. Ibi bintu biranga mugikorwa cyo gusudira mu buryo butaziguye cyangwa butaziguye byerekana ihame ryimikorere yo gusudira kurwego runaka, ndetse birashobora no kumenya ubwiza bwabasudira. Ingaruka zo guhuza amasoko abiri yubushyuhe bwa laser na arc zirashobora gutuma amasoko abiri yubushyuhe atanga umukino wuzuye kubiranga kandi akabona ingaruka nziza zo gusudira kuruta gusudira laser imwe hamwe no gusudira arc. Ugereranije nuburyo bwa laser autogenous welding, ubu buryo bwo gusudira bufite ibyiza byo guhuza icyuho gikomeye nubunini bunini bwo gusudira. Ugereranije nu cyuho gito cya laser wire yuzuza uburyo bwo gusudira amasahani manini, ifite ibyiza byo gushonga insinga ndende hamwe ningaruka nziza yo guhuza. . Mubyongeyeho, gukurura lazeri kuri arc byongera ituze rya arc, bigatuma laser-arc Hybrid gusudira byihuse kuruta gusudira arc gakondo nalaser wuzuza insinga gusudira, hamwe nuburyo bwo hejuru bwo gusudira neza.

03 Imbaraga-nyinshi za laser-arc hybrid welding progaramu

Ubuhanga bukomeye bwa laser-arc hybrid gusudira bukoreshwa cyane mubikorwa byo kubaka ubwato. Uruganda rwa Meyer Shipyard mu Budage rwashyizeho umurongo wa 12kW CO2 laser-arc hybrid welding welding yo gusudira amasahani meza hamwe na stiffeners kugirango habeho ishingwa rya metero 20 z'uburebure bwa metero imwe kandi bigabanya urwego rwo guhindura ibintu 2/3. GE yashyizeho uburyo bwo gusudira fibre laser-arc hybrid yo gusudira ifite ingufu nyinshi zingana na 20kW kugirango isudire indege ya USS Saratoga, ikiza toni 800 z'icyuma gisudira kandi igabanya amasaha-muntu 80%, nkuko bigaragara ku gishushanyo cya 3. CSSC 725 ifata a 20kW fibre fibre laser-power power laser-arc hybrid welding sisitemu, ishobora kugabanya ihinduka rya welding 60% kandi byongera ubushobozi bwo gusudira 300%. Shanghai Waigaoqiao Shipyard ikoresha sisitemu ya 16kW fibre laser-power-laser Hybrid yo gusudira. Umurongo utanga umusaruro ukoresha tekinoroji nshya yuburyo bwo gusudira laser hybrid + MAG gusudira kugirango ugere ku mpande imwe imwe yo gusudira hamwe no guhuza impande zombi zikozwe mubyuma bya 4-25mm. Ubuhanga bukomeye bwa laser-arc hybrid welding ikoreshwa cyane mumodoka yintwaro. Ibiranga gusudira ni: gusudira binini binini binini byubatswe, igiciro gito, hamwe ninganda zikora neza.

Igishushanyo 3. USS Sara Toga itwara indege

Ikoreshwa rya tekinoroji ya laser-arc ya Hybrid yo gusudira yakoreshejwe muburyo bwambere mu nganda zimwe na zimwe kandi izahinduka uburyo bwingenzi bwo gukora neza inganda nini zifite ubugari buciriritse kandi bunini. Kugeza ubu, habuze ubushakashatsi ku buryo bwo gusudira ingufu za laser-arc zifite ingufu nyinshi zo gusudira, zigomba kurushaho gushimangirwa, nk'imikoranire hagati ya Photoplasma na arc ndetse n'imikoranire hagati ya arc na pisine yashongeshejwe. Haracyari ibibazo byinshi bitarakemuka murwego rwo hejuru rwo gusudira-laser-arc hybrid yo gusudira, nk'idirishya rifunganye, idirishya ridafite imiterere yimiterere ya weld, hamwe no kugenzura ubuziranenge bwo gusudira. Mugihe ingufu zisohoka za lazeri zo mu rwego rwinganda zigenda ziyongera buhoro buhoro, tekinoroji yo hejuru ya laser-arc ya Hybrid yo gusudira izatera imbere byihuse, kandi tekinolojiya mishya itandukanye yo gusudira ya laser ikomeza kugaragara. Kwishyira ukizana, nini-nini hamwe nubwenge bizaba inzira yingenzi mugutezimbere ibikoresho byo gusudira ingufu za laser nyinshi.